Lean

  • Forms the basis for TPS (Toyota Production System)
  • Two main pillars: Autonomation and JIT (Just In Time)
  • Lean management is based on cost reduction and flexibility, focused on process improvements, through the reduction or elimination of all the non-value adding operations)
  • At operation level lean paradigm is implemented by using a number of techniques such as Kanban, 5S, Visual Control, Takt Time, Poke Yoke, Value Stream Mapping, TPM, Rank Order Clustering and SMED, also The Toyota Way
  • The Lean approach has been considered to work better when there is high volume, low variety, and predictable demand with supply certainty, so that functional products can be created
  • To measure: OEE (Overall Equipment Effectiveness)